HYPERGROUT C60 – High Strength, Non-Shrink, Self-Leveling Cementitious Grout
Description:
HYPERGROUT C60 is a ready-to-use, polymer-modified self-leveling non-shrink grouting mortar with high initial and final strengths. It is pre-mixed with selectively graded materials to result in a dense homogeneous mix.
Recommendations for:
- Steel constructions
- Concrete anchors
- Machine foundations
- Foundation plates
- Prefabricated compound connections
- Heavy construction equipment guide rails
- Holes through concrete floors and walls
- Construction joints
- Fixing defects in concrete structures
- Tank and reservoir piers, etc.
Advantages:
- Good flowability
- Good dimensional stability
- Balanced expanding ability eliminates shrinkage
- Non-corrosive nature allows versatile usage
- Ensures perfect adherence to sound steel and concrete surfaces, preventing corrosion
- Smooth and sound surfaces can be easily obtained
- High early compressive strength and high final compressive strength
- Ready and easy to use
- Can be applied with a suitable pump
- Non-toxic
- Economical
Application Information:
Mixing Ratio: HYPERGROUT C60 : Water = 1 : 0.15 (parts by weight) Approximately 3.75 litres of clean water per 25kg bag
Yield: 1 bag yields approximately 13.10 litres of mortar. Approximately 77 bags required for 1 m3 of mortar
Layer Thickness:
- Minimum: 10 mm
- Maximum: 100 mm. For thickness greater than 100mm, apply in multiple layers.
Substrate Temperature: 10 ÷ 40 oC
Technical Information:
| Property | Units | Testing Method | Specification |
|---|
| Product form | – | Powder | – |
| Colour | – | Grey | – |
| Bulk density of powder | kg/litre | – | ~ 1.6 |
| Density of fresh mortar | kg/litre | – | ~ 2.2 |
| Flow table spread | cm |
| 25 ÷ 32 |
| Bleeding | % |
| 0 |
| Expansion (at 3 hours) | % |
| ≥ 0.1 |
| Setting time | – |
|
|
| + Initial setting time | Hour | – | ≥ 3 |
| + Final setting time | Hour | – | ≤ 12 |
| Compressive strength | MPa |
|
|
| + 1 day | – | – | ≥ 25 |
| + 3 days | – | – | ≥ 40 |
| + 7 days | – | – | ≥ 50 |
| + 28 days | – | – | ≥ 60 |
Application Instructions:
Surface Preparation:
- Remove loose and deteriorated materials using a high-pressure washer or mechanical wire brushing.
- Remove efflorescence, mold, mildew, dust, dirt, laitance, and standing water before pouring application.
- Absorbent surfaces should be saturated with water thoroughly, but no standing water.
Mixing:
- HYPERGROUT C60 should be added to pre-gauged water to suit the desired consistency. Mix mechanically for about at least 3 minutes.
Application:
- Pour mortar immediately after mixing from one side to allow air displacement.
Curing:
- Keep the visible, free mortar surface as small as possible and protect it from premature drying out by standard curing practice.
Cleaning: Clean all tools and equipment promptly with clean water.
Packaging: 25kg bag
Shelf Life: For a minimum of 12 months after the date of manufacture in its original unopened bag in a cool and dry place.
Storage: Store in a dry, cool place.
Health & Safety Information:
- Dispose of according to local regulations.
- Not dangerous for transport.
- Not harmful but can cause skin irritations to persons with sensitive skin. Wearing gloves and masks while handling the product is advised.
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